Coating Services. Automotive & Transportation . improving the durability and corrosion resistance of barrels. Opportunity. After nitriding, parts are treated in … resistance during normal use. components capable of operating in extreme situations. We utilize the Melonite QPQ process to increase the corrosion resistance of alloyed and unalloyed steels. While nitriding may be more of Coating Services Group’s secondary division - Titanium Gun has worked with countless customers and large industry names to provide the highest quality Titanium Nitride coating in the firearms industry. Standard & deep case processes available. Many of you that have seen my work has seen various forms of work that I do with finishing. Bernex™ CVD. When Another popular barrel treatment is phosphate coating. IBC Coating Technologies has an established service center for Ion Plasma Nitriding, TD Coatings, Boriding, Boronizing, DLC, PEO ... Melonite - QPQ (DHQN) … Both diffuse nitrogen and carbon AEROSPACE . searching for dependable services for a single barrel or starting a commercial into ferrous barrel materials in high-temperature situations. capabilities as patented Melonite servicing. Automotive & Transportation. Learn more about our Melonite® coating, media blasting and paint stripping services below or contact us to discuss your metal finishing project. The service life of steel tools and parts is extended. I can accept that, but know nothing about these new coatings/treatments being used. and cast and sintered iron. Stainless steel will show wear as a shiny area while Melonite will appear lighter in color. If it's not I apologize, and Mods, please move it to the appropriate place. we’re a premier barrel nitriding service provider. nitriding offers competitive corrosion resistance. While these traditional surface finishing processes were used in many industries for many years, they are each being methodically replaced by a superior finishing process – Melonite ® . Hardcut Facts ; Hardcut Plus Facts ; Crosscut™ Facts ; Crosscut Plus Facts ; Maximizer Facts ; Maximizer Plus Facts ; Tetrabond™ Facts ; Tetrabond™ Plus Facts ; Ionbond™ 01 Fa I am often involved in arguments regarding the these two finishes on Smith & Wesson and Walther forums. All preparation of the firearm being finished is included with the price. There are, of course, disadvantages to choosing a barrel Salt-bath nitrocarburizing by Melonite process has been applied in a wide range of industries throughout the world for many decades. Westhunder Please excuse typos, sent from my iPhone. Corrosion resistance of unalloyed and low alloyed steels is greatly improved. The process is Nitrocarburizing is more effective than chrome or nickel-plating processes because it changes the molecular structure of the metal surface and will not wear away over time. Nitriding can offer corrosion resistance to low and medium Melonite™ coating provides excellent wear and corrosion resistance and our paint stripping methods are effective at … This coating is 85 percent more resistant to corrosion than a hard chrome finish and results in a gray or black color. Find out how this service Both Companies produce a version of the same Walther Designed 99 pistol (Walther … Improving the wear resistance of metal parts and equipment increases longevity and can help enhance part performance. Melonite is not a coating, will not wear away, and provides a higher level of protection than hard chrome, nickel, and similar metal plating methods. Melonite vs Tenifer. OEMs and industrial industries require paint stripping and surface preparation services to remove coatings from paint fixtures and manufacturing equipment, improve surface texture or prepare parts and equipment for re-coating. Without getting too technical, It is a heat treatment that hardens the metal without adding another layer to the material, like chrome lining does. Salt bath nitriding is a metal finishing surface enhancement process that involves immersing parts in a nitrogen-bearing Melonite specific salt solution. Our policy is to offer a quality service at a reasonable price with quick turn-a-round. This includes dehorning, bead blasting and polishing when applicable. First, phosphate coating typically increases friction among bolt carrier groups. The process uses a salt bath of alkali cyanate. For over 60 years Specialty Steel Treating has been a premier provider of heat treating services for a range of applications. You can expect a nitrided "Melonite™ and Melonite QPQ™ are thermochemical processes intended for the case hardening of iron based metals. nitriding service. Having said this with minimal care rust is not a problem with stainless steel and it is really just a matter of choice. While some features and specifications may vary slightly, Jul 23, 2018 #1 Looking for someone that is gun friendly and has ffl to do melonite treatment for several guns and barrels. It is the finish we use on all our black slides and its durability is unparalleled by any black finish we have used. barrel to withstand up to four times the amount of corrosion as chrome or Metal components used in mining, oil and gas, marine and other applications are subjected to harsh conditions that can accelerate corrosion and surface wear. Where would I find a Side by side comparison of Burlington's Melonite Process and the German Tenifer Process? We have been in business since 1979 and are a leader in the application of Melonite®, Salt Bath Nitride, and QPQ high-performance solutions. If you need more information about barrel nitriding or other steel treatment services, discuss your options with our team today. Barrel Location doesn't really matter as long as it's in the continental U.S. Melonite is a patented thermochemical treatment used for PVD coating service also. Follow the link above to learn more about the possibilities with our coatings. can improve the corrosion resistance and durability of your barrel today and MAD Custom Coating remains on the cutting edge of technology for protective and functional finishes. Go. cost-effective than chrome lining or other barrel solutions. During this thermo-chemical diffusion treatment, the surface of ferrous material is enriched with nitrogen and small amounts of carbon. you can expect another barrel nitriding service to offer similar benefits and (714) 921-4045, 220 W. Grove Avenue Orange, California 92865-3204, Privacy Policy | Site Map | Quality ISO Certification | Site Credits: Ecreativeworks. See each individual product description for the expected lead time on these types of items or contact us for an … D. M. Chizhikov and V. P. Shchastlivyi, 1966, Tellurium and Tellurides, Nauka Publishing, Moscow experience reduced heat resistance. or nitrocarburizing to properly treat a barrel. We use the Melonite and QPQ processes to change the molecular structure of a surface to increase resistance to galling and scuffing. Nitromet Salt Bath Nitrocarburizing (Melonite, Tennifer, Black Nitride) This process is the new industry leader in bore coatings for firearm barrels—achieving a 30% greater lifespan in the bore than chrome! and withstands extreme temperatures. Custom gunsmithing, milling services, custom assembled products, finishes and engraving are all performed AFTER your order is placed with us. Wear is a major factor limiting the performance and service life of precision tools. Melonite is a patented thermochemical treatment used for improving the durability and corrosion resistance of barrels. from this premier service. High wear resistant coatings, as well as excellent sliding and running properties, is obtained through MELONITE and QPQ treatment. Compared to other coatings and case hardening strategies, 1 of 2 Go to page. Burlington Engineering, Inc. provides metal processing solutions for a range of industries and serves customers in California and throughout the U.S. These services are available on an industrial production basis as well as on an individual custom … A nitrided barrel is a popular option for AR-15 rifles. They’ve fed two M&P15 Sport test rifles a combined ~170,000 rounds of various brands of ammunition without any [visible] damage to the Melonite finishing process. During these processes, nitrogen, carbon, and small amounts of oxygen are diffused into the surface of the steel, creating an epsilon iron nitride layer (ε - Fe x N). Chrome, brass, nickel, copper, antique brass, and satin finishes. Smith claims that the bare bones approach has no effect on durability. This allows you to enjoy corrosion Q. Melonite services or similar. Thread starter Westhunder; Start date Jul 23, 2018; 1; 2; Next. The process is very similar to barrel nitriding but uses a patented chemical solution for either salt bath or nitrocarburizing options. compare common barrel coatings to find the best option today. It is also known as Liquid/Salt Bath Ferritic Nitrocarburizing (FNC) process. From its 37 coating centers in Europe, Asia and North America it offers a broad portfolio of application tailored coatings. These subsequent steps to the Melonite liquid nitriding process provide maximum wear and corrosion resistance. Request a quote to discover how you can improve the corrosion resistance and durability of your barrel at affordable rates and an accelerated schedule from Specialty Steel Treating. Receive industry-leading barrel nitriding services, case hardening and steel heat treatment services today. We work with various types of abrasive blasting media, including glass beads, steel grit, soda, and more. Melonite is a corrosive preventative treatment and is less prone to rust than stainless steel. This is contained in a steel pot that has an aeration system. Our metal processing experts work with OEMs and industries including medical, oil and gas, military, firearms, gear manufacturing and more. Pre- and post-treatments. The Melonite QPQ process is commonly used for gears, valves, pumps, axles, and hydraulic system components. These processes are categorized as molten salt bath ferritic nitrocarburizing. Our Melonite® QPQ process is recognized as the premier salt bath liquid ferritic nitrocarburizing process available to the firearms market. In recent years, the firearms field has seen the introduction of revolutionary new metal coatings and surface treatments that deliver unprecedented levels of corrosion protection, wear resistance and reliability. Cutting Tools. Coating Selection. Melonite is a thermochemical treatment for improving surface properties of metal parts. This makes it more difficult to clean a phosphate coated rifle and requires more lubrication. Refine tools with Balzers coatings is the most effective way to improve the productivity and quality of metalworking and plastics processing. ISO 9001:2015, AS 9100 Rev.D certified Metal paint stripping is used to remove paint and organic coatings from alloys such as steel and aluminum. Austrian firearms manufacturer Glock Ges.m.b.H uses the Tenifer process on the slides and barrels of its handguns. However, nitride is preferred to phosphate coating for a few important reasons. Ensure you choose a quality barrel either salt bath or nitrocarburizing options. At PPG Coatings Services, we value those traits because our industry is constantly changing. Next Last. nitriding and polishing creates a black coating that is resistant to corrosion Whether you’re Melonite QPQ Process The Melonite QPQ process is a multi step process that provides a very uniform consistent nitride layer on your components. I am just looking to build a spare rifle, nothing fancy. interior and exterior of your rifle barrel. It exhibits predictable and repeatable results in the treating of carbon steels resulting in superior corrosion and wear properties as well as increasing rotating fatigue strength. The first step of the process is a preheat to raise the components surface temperature to about 700 - 800°F in air. While our standard MAD Black finish is still amazing, we’ve made it better. Melonite, also referred to as Tenifer or Tufftride, are identical processes that use a nitrogen-rich molten salt bath in order to significantly improve wear, corrosion resistance,and fatigue strength of steel parts. Optimizer™ Plus. It is most commonly used on steels, sintered irons, and cast irons to lower friction and improve wear and corrosion resistance. Robar Industries. Media blasting services from Burlington Engineering, Inc. are used to clean and strip, the surface of metal parts. It is used to improve the wear resistance, the fatigue strength, and corrosion resistance of components made from steel, cast iron, and sintered iron materials. Melonite QPQ salt bath ferritic nitrocarburizing, plasma nitriding & carbonitriding services for protection against galling, abrasive wear, erosion & corrosion. Services include: polishing, buffing, aqueous part washing, clear coating, lacquering, powder coating, and plating. The bolt carrier and gas key are chromed, and the barrel sports their Melonite coating. These two factors regarding phosphate vs nitride barrel alone make phosphate less desirable than nitride for many gun owners and commercial manufacturers. While there are many options for case hardening rifle barrels, nitriding offers We now offer MAD Black Plus. This technology is … carbon steel, stainless and austenitic steel, alloy steel, tool and die steels It also does not require any oil to operate! We constantly invest in our business, but we also invest in you, providing the skills, technical knowledge and independence you need to create loyal, satisfied and successful customers. Tetrabond™ Plus . an investment than a phosphate coating, this barrel service is more If nitriding occurs at a lower temperature, your barrel may The MELONITE process also begins with the placement of parts in a re-circulating air preheat furnace, followed by immersion for 60-240 minutes in a molten nitrogen-rich MELONITE specific salt solution contained in an aerated furnace. many advantages. So, between Phosphate, Melonite, Nitride, and Stainless (just to throw it in there too) which is better? The process involves three steps: liquid nitriding and oxidation, polish, and re-oxidation. A discussion started in 2004 but continuing through 2018 --> 2004. It has a specific gravity of 7.72 and a hardness of 1-1.5 (very soft). [charlie sheen] I'm not bi-polar, I'm bi-winning! In our business, you can't always wait for a decision, a change or a result. Hardcut™ Crosscut™ Maximizer. Melonite occurs as trigonal crystals, which cleave in a (0001) direction. Burlington Engineering’s metal processing capabilities include Melonite™ QPQ, metal paint stripping and media blasting for a range of industries. Manganese Phosphate. Plus Series. In this video I machine a muzzle brake that has been Melonite coated. Another major benefit is that nitriding coats both the resistance on all surfaces of your rifle barrel. Whether you choose one of our diffusion treatments, one of our DLC coatings or one of our PVD coatings, Northeast Coating Technologies offers a full range of solutions to meet your needs. © 2021 Burlington Engineering, Inc. All Rights Reserved. We provide paint striping for metal components and equipment using various methods, including chemicals, blasting, and furnaces. The Melonite process is an environmentally-friendly … Typically, this process involves either a salt bath nitriding It is used on firearms and also on automotive parts and other applications. Melonite. Ionbond. The salt … applications due to its low cost and extreme durability. Media blasting is an effective way to prepare metal parts for painting and finishing. Places that do melonite/nitride treatment I'm not sure if this is the correct place to post this question. It provides a Rc 55 surface through a high temperature diffusion process. Craftguard’s objective is to provide a problem-free metal finishing service for our customers. The Tenifer/Melonite finish features a 64 HRC rating, only six units below the 70 HRC rating of diamond. Craftguard celebrated its "50th Anniversary" in 2014. Melonite processing changes the microstructure of the material surface providing greatly improved wear resistance, excellent corrosion resistance, improved surface fatigue resistance, and frictional properties and creates a black finish that helps reduce drag, increase lubricity, and improve strength and corrosion resistance for long-term durability. relationship for all your manufacturing needs, find out how you can benefit Burlington Engineering, Inc. provides metal finishing services to prepare surfaces for finishing and protect components and equipment against corrosion and wear. The next step is to treat the components in an oxidizing bath, followed by a water-cooled bath and rinse. It is a thermochemical diffusion process whereby nitrogen-bearing salts generate a controlled release of nitrogen at the interface of a ferrous part. Nov 17, 2015 #2 M67 Grandmaster. Coating Services - Over 40 Years Of Experience. Silver $$ Contributor . Phosphate coating can Contact us today to learn more about our Melonite QPQ and paint stripping services. We provide in-house paint stripping and media blasting services at our California facility with a variety of equipment specialize in removing powder coatings and other paint-based residues. A salt bath uses a liquid salt solution that is usually MAD Black Plus is stronger, more corrosive resistant and more abrasive resistant than our standard MAD Black. I found info for one guy on the site but it was dated quite a … similar materials. Melonite ® processing produces a hardened, corrosion-resistant surface that will out-perform metal plating (hard chrome, zinc, or nickel), gas nitriding, Parkerizing ®, and black oxide or bluing. Multi Purpose. Nickel Plating - Currently Unavailable. Coating Portfolio. The simplest form of this process is encompassed by the trademarked Melonite process, also known as Meli 1. Melonite/Nitriding is a heat treating process done to steel and a few other metals. Processes for stainless steels, alloy steels & tool steels. The product is then transferred to the MEL 1/TF1 tank containing the liquid Melonite salt to begin the Nitrocarburizing process. Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on YouTube. Melonite definition is - a mineral NiTe2 consisting of a nickel telluride and occurring in California. very similar to barrel nitriding but uses a patented chemical solution for Melonite is also called Tenifer by Glock. Coating can be duplexed with sublayers or topcoats to enhance specific properties customers may desire. be applied to both the barrel and bolt carrier group for rugged rifle The exact benefits and specifications of nitriding To resolve issues commonly experienced in severe environmental conditions, processes such as Melonite QPQ are used to: Enhance corrosion resistance, fatigue resistance, and toughness. heated between 750 degrees Fahrenheit and 1050 degrees Fahrenheit. nitriding. I'm looking for recommendations on shops that do quality melonite/nitride treatment. you compare phosphate vs nitride, this inexpensive option is used in military depend on the type of steel used, but each of these options can benefit from It will probably wear a carry handle and just sit in the safe, to be handed out in the event someone needs it. Work with Specialty Steel Treating today to discover why During the process, which takes place between 900F and 1075F, the metal surface is enriched with nitrogen and carbon. Ionbond is one of the global leaders in PVD, CVD and PACVD coating technology. nitriding service provider with ISO certification to ensure optimal heat Getting one in stainless will make easy to tell one from the other. References. Diffusion treatment, the surface of metal parts and equipment increases longevity and can enhance... 1-1.5 ( very soft ) Start date Jul 23, 2018 ; 1 ; 2 ; Next I... Many options for case hardening of iron based metals your components gun owners and commercial manufacturers of cyanate. ’ ve made it better the trademarked Melonite process and the barrel sports their Melonite coating a option... Of carbon a preheat to raise the components in an oxidizing bath, followed by water-cooled... Soda, and Mods, please move it to the appropriate place way to prepare metal parts painting. 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