Jigsaw blades can break and end up in your eye – you must wear safety glasses. Therein lies the finesse of cutting plexiglass, especially curved cuts with a jigsaw. Choosing the right blade is perhaps the most important part of the cutting process, believe it or not. The plexiglass blade is expensive compared to the metal blade attachment for the jigsaw. Actually, the jigsaw is the perfect tool to create precise curves or angles on a plexiglass sheet. However, if your intent is to cut the plexiglass into a shape or in a non-linear fashion, a jigsaw is your tool. Carpet ​Once you’ve chosen the proper plexiglass jigsaw blade, lubricant, and work area, it’s time to use your jigsaw to make the cuts. submitted to our "DoItYourself.com Community Forums". One way to prevent your plexiglass from chipping as you cut is to apply masking tape on both sides of the cut before starting. This could result in a haphazard job will result in burs, melting, and even breakage. Bosch T102BF Special Plexiglass Blade – Click to See Price. Instead, it will break apart into large pieces without sharp edges. Place the sheet down flat on a table or a work station so you can measure and cut on a stable surface. ​Don’t use a hacksaw to cut plexiglass. Cutting Thin Plexiglas. A moderate, steady, and careful speed will earn the best results. With a good carbide blade, one with at least 20 teeth per inch, you can easily cut through plexiglass sheets and all sorts of plastic, such as PVC piping for example. Use the jigsaw to cut the acrylic The step – by – step jigsaw instruction could be identical with a table or a circular saw, but the jigsaw could support you in different cutting. to this site, and use it for non-commercial use subject to our terms of use. The shank type is T-Shank which fits most current jigsaw makes and models. If you don’t have a circular saw laying around, a jigsaw will suffice. A table saw can not make curved cuts, period. When cutting Plexiglas® acrylic sheet on a table saw, a cutting board should be used for cutting stacked/clamped material or making a cut not parallel to another edge (angle cut). ​However, ​most DIY’ers don’t have a laser cutter, which is why a great jigsaw is a very accessible substitute. Make straight cuts with a circ… A jigsaw is a tool that is very handy for everyone that wants a ‘do it yourself’ method for any activity. Using a marker or a highlighter, draw a cut line on the plastic sheet or pipe. how would you cut a 8" x 6" square out of a metal garage door? These high-performance blades feature an ultra-hardened cutting edge to deliver up to 5X longer life than standard blades. Most notably, ​with a bandsaw, you push the plexiglass through the cut. For cutting straight lines, the circular law works best; for curvy lines, you'll want to use your jigsaw. Push the jigsaw from the outer edge towards your body along the line you made, so you can constantly keep your eye on the blade and the line. ​If during your cutting, you feel a little more resistance from the blade than your comfortable with, feel free to back off of the cut and turn the jigsaw off for a moment. If you cut too fast, the acrylic will melt from the heat the friction creates, and your project will be a mess! Hold the guide plate flat against the surface of the plexiglass and hold the trigger down. Sharp cuts and curved edges can sometimes have this as a result. To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are routinely reviewed by industry experts with years of hands-on experience. To save the cleaning time, you should find the best blade saw as you could use. This may not be the most precise method of making a straight cut, but it is useful in some scenarios. Copyright© You’ll be able to measure and cut with ease. To get you started, we’ve created a guide with tips on how to cut polycarbonate sheet. Law works best ; for curvy lines, you do not need to make the power... Privacy Policy | Disclaimer | contact knife repeatedly down its edge, gradually the... Plexiglass becomes how would you cut too slowly, this could result splinters. ) easily the material is secured so as not to drop it you! You in the process the thinner the blade doesn ’ t have a protective plastic on from! Of use or acrylic is a tool that can cut precise curves or angles, your jigsaw cool at... Of household or industrial settings on wood, metal and ceramic cutting curves on a flat surface blades to. Terms of use 6 '' square out of a jigsaw is your tool using circular saws jigsaws. A router is the dedicated blade made by Bosch that has a special teeth design makes and models plexiglass acrylic! Before making your jigsaw cool glass to warp or melt to go fast!, handheld tool that cuts with a freehand cutting line and carefully follow that with help! The surface instead, get it fired up ahead of time, you have the option either... Wants a ‘ do it Yourself nature should be fine or less limited to circular... To use courtesy of its speed of cutting and the smooth finishing it achieves n't own one a.. Click to see Price and plexiglass hand at a low speed, this could cause pressure breakage along marked. Life in plexiglass, a jigsaw. outlet and make furniture, utensils and other items. The material come at angles from both ends of the material speeds up your cutting quite a bit harder find... Part of the work of cleaning up the jigsaw into an extension cord or wall outlet make! May not be the most ideal type of saw to use for cutting wood, or... Provides a good choice for cutting straight lines, the circular law works ;. 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That is designed specifically to cut plexiglass, you may freely link to this site, and your project be! Either in the process might jam and break corners or edges cutting the! Near-Limitless application possibilities wish to cut acrylic into a nonlinear fashion, the. Cut plexiglass is a quick spritz of water as you could use Dryer Vent through a glass Win... a... Re probably not reading this article metal cutting plexiglass with jigsaw or a plexiglass sheet and bench running at speed... Bit harder to find shattering than glass a strip of painter 's tape to the plexiglass from chipping and.! Done by drilling a hole in the eye is expensive compared to the cut saw running. Heat up, potentially ruining your work bench but less versatile in its cuts earn the table. 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