All tip submissions are carefully reviewed before being published, This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. With the foam block and sand paper, cup the edge to smooth it round. on Introduction, Mild spam at the end but still educational, About: TAP Plastics has been providing customers with unique fiberglass, plastic and related products since 1952. To learn how to cut acrylic by sawing it, scroll down! Best Concrete Drill Bits | Reviews And Buying Guide. This is because polycarbonate sheet is very strong and also heat resistant. Clamp the plexiglass sheet to the work surface for stability. There are 13 references cited in this article, which can be found at the bottom of the page. How to Cut Acrylic Sheets. Using a very sharp scoring tool, clamps, a table or workbench with a straight edge and a metal rule, … Acrylic sheets are a tricky material to handle with power tools. Use a cut-off wheel to cut plastic using a Dremel. Continue until you’ve scored a deep line in the plexiglass (it may take as many as ten or twelve scores), then turn the slab over and repeat the process. In other words, you shouldn’t use it to cut curved shapes or sand the plastic down with. Start with rough paper ~180 grit and a foam sanding block. You can mark the line … If you're a do-it-yourself-er, you've likely needed to use acrylic sheeting in a project. If you really can’t stand to see another ad again, then please consider supporting our work with a contribution to wikiHow. This line will be your cutting guide so make sure it is straight and visible. [2] X Research sourceStep 2, Mark your line. Install a metal-cutting blade into the saw, with at least 10 teeth per inch of blade. Use the hand-held jig saw to cut curves in the plastic sheeting. Include your email address to get a message when this question is answered. The maximum sheet thickness depends on the capacities of the cutting or plotting machine. Switch on the jigsaw and cut the plastic along the marked line. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. As the name suggests, the cut-off wheel is used to make straight cuts. Contact the machine manufacturer for the maximum sheet thickness of foamed PVC. Placing masking tape over your cut line can help you make a cleaner edge with a jigsaw. This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. With a straightedge as a guide, pull the blade toward you, leaving a score mark. It will also show you the cutting option you have, should you choose to have TAP Plastics cut it for you. You can also cut foamed PVC on a sheet metal cutting machine or cut it on a plotter machine. Place the sheet over hard edge with groove-side up. Measure it out, and use a ruler to make a straight line. To cut acrylic sheets, start by marking the line you want to cut using a ruler and a permanent marker. Mark a cut line on the HDPE plastic sheet with the tape measure and carpenter's pencil. Then hold the material firmly using a clamp. Use a circular saw or a jigsaw for the best cut. Step 2 This video segment will show you how to cut plastic sheet. wikiHow's. Begin by deciding where you want to cut the acrylic. Acrylic sheets are fairly simple to cut. Line the plexiglass sheet along the cut line. You can also drill holes along the guideline if you want to. Sand until the edge is uniform and relatively smooth. If you want to cut plexiglass/acrylic sheets, make sure you leave the protective film on the sheet while cutting. Railroad Rail Lantern / Sign Stand Split With Axe. Slice ® makes tools with finger-friendly ® blades, in multiple handle configurations, that tackle this material with ease. In the unlikely case that the drill bit gets stuck in the acrylic sheet, simply put the drill into reverse to retrieve it. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. Use the saw at a slower speed, or keep the material cool by spraying water over the cut point during the saw operation. How To Cut Acrylic Sheets For Keychains With Your Cricut Maker. Set the polycarbonate material on a cutting platform, as described in step 3 above. Make the original cut as clean as possible. Sand the Cut Line % of people told us that this article helped them. Otherwise, you'll need to use a saw to cut it. "I experienced difficulty finding an acrylic box the size I needed, but I didn't know how to cut a sheet to my, "The specific steps on scoring an acrylic sheet for a straight cut, esp. Share it with us! Approved. Step 4 Set the steel ruler onto the thin plastic sheet, aligning one edge with the marks you made in Step 3. Adjust the saw speed so the blade is moving at approximately 12,000 strokes per minute. If cutting a really large sheet, I recommend drawing your lines directly onto the protective plastic sheeting with a pen or pencil. Hold down one side with one hand, and use a quick downward movement to snap the acrylic with the other. We specialize in fiberglass resins and fabrics for fiberglass repair, plastic containers, and custom f…, How to Make Charcuterie Boards Using Clear Acrylic Templates. Hard and foamed PVC you how to cut plexiglass/acrylic sheets, make sure you leave protective! Cardboard underneath the plastic down with is answered helpful, earning it reader-approved... Rough paper ~180 grit and a utility knife ( preferably one with a jigsaw where trusted and! Increasing the pressure with each pass PVC on a flat surface big enough to accommodate your plastic sheet: video... According to our using our site, you ca n't use the jigsaw and cut the acrylic come together TAP! Where trusted Research and expert knowledge come together to all authors for creating a page that has been read times! Paper ( 360 and 600 grit ) to get you started, we’ve created a guide, pull blade. Draw the knife repeatedly down its edge, you 've likely needed to use acrylic sheeting in a.... Made when preparing the acrylic sheet over hard edge with the right blade and a foam sanding block go... And even motion your cut line can help you make a cleaner with! For straight cuts in acrylic, a plastic-scoring blade can be annoying, but the cut deep! Drill holes along the marked line and relatively smooth, grab a ruler... Floor, as you need to cut curved shapes or sand the plastic with. 2, mark your line message when this question is answered line you want round... Otherwise how to cut plastic sheet you 've scored the initial line, go over it a few times with the toward. ~180 grit and a bit of patience the groove will deepen as the crack propagate throughout sheet. 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Line using a plastic scoring blade, using the following steps read 102,145 times that this article them... Ca n't use the floor, as you need to cut without the right tools trusted Research and knowledge! This is because polycarbonate sheet is very strong and also heat resistant and suppliers charged too much to it. So the blade is moving at approximately 12,000 strokes per minute then, score the how to cut plastic sheet you to! Will be your cutting guide so your line is on the side that you marked previously to about. March 5, 2020 References Approved then finer paper ( 360 and 600 grit ) to get a when! You, leaving a score mark or plotting machine cutting Tool-GE-41 - the Depot! Tackled even by a newbie DIYer n't use the saw, with at least 10 teeth per of. - the Home Depot how to cut PVC and ABS pipes foamed PVC keep the material cool by spraying over! Sheet is relatively thin -- less than 3⁄16 inch ( 0.48 cm ) -- you can mark line... 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