Professional expertise and many years of experience are what makes our technicians stand out. This process can be used for a wide variety of applications. More than 20 years of experience have gone into RÜBIG’s gas nitriding systems. With our standard processes, we cover the recommended range of nitriding cast depth and compound layer thickness for all common steels which can be heat treated by means of nitriding. 91.2% Response Rate. Up to 5 years warranty. Ø500xH500 mm - Ø1050xH1500 mm 80 – 1500 kg Nitriding is basically a surface hardening treatment. Innovations such as PLAPOL help continue to advance PLASNIT® treatments. US $80000 / Set. The load is set at a cathodic potential while the chamber is set at an anodic potential. : +43 7242 66060 ● Fax: DW-3077 E-Mail: ht.office[at]rubig[dot]com. Introduction. This combination of plasma nitriding and post-oxidation can be performed in one process or in two individual processes. The Versa-Lift is a unique forklift in which the frame extends in order to achieve greater capacities and is equipped with a removable hydraulic boom. Stable evaporation of titanium occurs only when the power density of electrons heating the liquid titanium does not exceed ~500 W/cm2. Here you can download the 2D and 3D Data of our Linch Pins and Chain Systems and include them in your design drawings. Here you can get direct insights in our production process of our divisions. The changeover occurs automatically when the process has finished. Gamma prime compound layer for high wear resistance with high toughness Epsilon compound layer for high wear and corrosion resistance Plasma nitriding, also known as ion nitriding, plasma ion nitriding or glow-discharge nitriding, is an industrial surface hardening treatment for metallic materials. air quenching, polymer quenching, water quenching). Contact Supplier. Surface analyses were performed using X-ray diffraction, nuclear reaction and scanning electron microscopy. Maximum flexibility, best marks for wear and corrosion resistance, and optimized properties for gliding and rolling stress. The largest in their fleet, the 60/80 has a lifting capacity of 100,000 lbs. Click here to view our videos! Sep 5, 2019 - Advanced Nitriding Solutions is a commercial ion plasma nitriding company with a new facility in Indiana, serving the United States, Canada, and North America. Every customer has different wishes and requirements. A wide variety of ion nitriding machine options are available to you, such as local service location, key … The RÜBIG Die Forge offers turning, drilling, milling, cutting and grinding and automatic workpiece measurement services. What is plasma nitriding? Plasma Nitriding Applications. Nitriding in pulse glowing discharge (PLASMA nitriding) is an efficient method to increase hardness and wear-resistance of metals and alloys. Under vacuum and through the application of a bias voltage, the Nitrogen and Hydrogen gas molecules become ionized and begin to react with the iron of the part to develop a hard nitrided zone (visible as glowing). firstname.lastname@example.org, © Copyright | ELTRO GmbH | ALL RIGHTS RESERVED | DESIGN & UMSETZUNG BY, Fully automated plasma nitriding of valves. Our customers benefit from over 20 years of development experience in the field of customized thermal treatment systems for a variety of sectors. The objective is (similar to nitriding) to embed atoms in the matrix of the steel without formation of compounds (e.g. Get in touch with us! Machine components; Press plungers; Pump parts; Worms; Clamping levers; Shafts; Plasma nitriding without compound layer (compound-layer-free PN) During compound-layer-free plasma nitriding, only a precipitate layer forms due to the low nitrogen input. In this low-pressure process, a voltage is applied between the batch and the furnace wall. Plasma / Ion nitriding furnaces are using cold wall and mobile vacuum bell, Ion nitriding is a plasma technique. Plasma nitriding can be further branched out into plasma nitrocarburising. Due to the large variability of the process control, the steel characteristics, the customer demands and the restrictions posed by the respective pre-treatment can be considered during plasma nitriding in a very good manner. About 0% of these are Plastic Extruders, 0% are Tile Making Machinery, and 0% are Other Machinery & Industry Equipment. Arnold-Sommerfeld-Ring 3 The formation of a compound layer is prevented. A few years industrial practice has shown not only a technical improvement, but also a considerable economic efficiency. In plasma nitriding, the reactivity of the nitriding media is not due to the temperature but to the gas ionized state. The difference in potential thus created enables, under a sufficiently low pressure, the creation of a plasma dissociating the gaseous species. Dual study - Intelligent Production Technology, Steels with low to high alloy content nitridable (incl. Due to the low treatment temperature, the risk of deformation is negligible. The RÜBIG Die Forge has been developing solutions, from blanks to finished products, in cooperation with its customers for the last 70 years. nitride or the formation of a compound layer). Nitriding Nitriding is a surface hardening treatment, where nitrogen is added to the surface of steel parts either using a gaseous process where dissociated ammonia as the source or an ion or plasma process where nitrogen ions diffuse into the surface of components. stainless steels), Compact, dense and "more ductile" compound layers, Lower risk of deformation due to lower treatment temperature, Partial treatment by means of mechanical coverage possible, Good reproducibility and narrow tolerances in the treatment result, Fewer roughnesses and cleaner surfaces as compared to salt bath and gas, Increased corrosion protection of unalloyed and low-alloy steels, Steel designation (material no., DIN designation), Previous heat treatment (hardening process, tempering temperature, ...), Required surface hardness in Vickers hardness, As the case may be, specification of the areas which shall not be nitrided and possible stand space, Maximum dimensions: Ø 1.500mmx2.400mm depth. The RCC consists of the R&D, the Heat Treatment, the Qualitative Analysis and the Failure Analysis department. RÜBIG’s PLASNIT® processes are the ultimate in nitriding technology. A variety of PLASNIT® process types is available, and RÜBIG’s special treatment PLASOX® is achieved through controlled post-oxidation. RÜBIG offers Hunting Knives, Knive Sharpeners and environmentally-friendly Anglers’ accessories made of steel. Precise process control and outstanding quality standards ensure consistent hardness, high strength and an optimum component framework. This machine is the first generation plasma nitriding machine that was constructed by PTAPB BATAN. Compound layer free for the highest fatigue resistance, and also for parts which are to be subsequently coated. A glow discharge with a high ionisation level (plasma) is generated around the parts. Plasma Nitriding is an established and successful process particularly important for precision machined parts. Learn more about our services! Download contact persons & furnace sizes datasheets. Plasma nitriding/nitrocarburising is a modern thermochemical treatment, which is carried out in a mixture of nitrogen, hydrogen and an optional carbon spending gas. Unorthodox solutions such as rotary furnace vacuum systems. Quality attributes include the internal coating and thick layers. MICROPULS ® Everest RÜBIG’s plasma nitriding system offers our partners the optimum in nitriding technology. • Various machine parts: piston rods, pistons, mandrel, connecting rods, shafts, gears, etc. We provide our profound expertise in order to optimise or develop your components. Billy Godbold, COMP Cams’ leading valvetrain engineer and the in-house expert on the nitriding process, explains the process as, “all about getting nitrogen into iron or steel.” According to Billy, the first stage of the process is getting the Pro Plasma machine loaded with camshafts. Due to the low hardening depth, we recommend the PLAPOL treatment only for quenched and tempered or hardened steels. Plasma Nitriding machine Low cost Plasma Nitriding HPPN – High Pulsed Plasma Nitriding HPPN nitriding is a very low cost effective way to improve fatigue resistance, resistance on … Plasma Nitriding System - MICROPULS® Everest. Individual plants as bell-type or pit-type furnaces: Bell-type plants are very operator-friendly; pit-type furnaces are exceptionally well suited to nitriding long, slim components that easily warp, such as … Plasma nitriding, known also as ion nitriding is a form of case hardening process. However, there are few reports on the nitriding of Ti-Nb alloy systems or the martensite structure of titanium alloys. Alibaba.com offers 1,232 ion nitriding machine products. For example, this technology furnishes great assistance to industrial manufacturers. DLC Coating System - MICROPULS® Diamond Xtended. We fulfil them. Wear tests were done with stainless steel Gracey scaler, sonic apparatus and pin-on-disc machine. In this process, we will also satisfy the most unusual customer requirements. Since the 80s RÜBIG Heat Treatment remains a renowned specialist for the heat treatment of steel and aluminum materials. Compare. Knowledge from the field of heat treatment are imparted - the seminars are aimed particularly at designers, manufacturers and planning engineers. More informations on request: ht.office[at]rubig[dot]com. The result of the plasma nitriding or plasma nitrocarburising process is increased surface hardness and wear resistance, lower wear coefficient, increased fatigue resistant, ductility, increased corrosion resistant, resulting with many times increased tool life of the machine parts or tools. Our quality promise is always the same: Every plant we make works reliably and precisely to deliver consistent, reproducible finishing results. Commercially most common components are engine camshafts, engine crankshafts, and gears. Our PLAPOL layer is introduced into the surface by means of a diffusion process at low temperatures. During plasma nitriding, in a vacuum at a temperature between 350 °C and 600 °C, in the presence of nitrogen and electric field, a plasma of accelerated atoms develops which collide against steel surface at a very high speed. Your nitriding plant will only be assembled in your factory hall once it has passed a trial run with flying colours. Click here for more information! A glow discharge with a high ionisation level (plasma) is generated around the parts. 1 Set (Min. In this section you can find Data and Facts about the RÜBIG Group. As it is a diffusion layer, there is no growth and flaking does not occur as is the case with traditional layers. On the surface area that is directly charged by the ions, nitrogen-rich nitrides are formed and decompose, releasing active nitrogen into the surface. Ion nitriding is a plasma technique that helps create resistance, i.e. The Case Hardening process allows tight tolerances, highest reproducibility, uniform hardness and dimensional stability. Sep 5, 2019 - Advanced Nitriding Solutions is a commercial ion plasma nitriding company with a new facility in Indiana, serving the United States, Canada, and North America. Learn more about our R&D Department here! 1.2343, 1.2311, 1.2316, 1.2083). Plasma processing may be successfully applied in the treatment of textile machine components. MICROPULSR EVEREST allows RUBIG customers to benefit from PLASNIT®, PLASNIT® C and PLASOX® processes. Logo And Identity. D-52499 Baesweiler We have already produced everything up to 6 m in diameter. Built upon this competence and backed by a customer-driven service, the company provides a vast array of surface technology coating solutions to suit your specific needs. With the MICROPULS® Diamond Xtended system, RÜBIG offers one of the most innovative system solutions in the field of DLC coating technology. Three characteristic case histories demonstrate the main features of plasma nitriding technology; process parameters have to be experimented for every part and/or every … Author : Anonim Publisher : Unknown Release Date : 2016 Category : Total pages :129 GET BOOK . Learn more here! Cold-wall furnaces use exclusively the plasma energy absorbed by the parts for heating, whereas hot … Learn more about our GASCON K2 here! Plasma nitriding is environmentally safe and can ease or eliminate the above problems, and furthermore, plasma nitriding can effectively overcome the surface oxide problem encountered in traditional nitriding processes for stainless steels. Continuous advancements make the RÜBIG plasma nitriding system the ideal solution for premium applications. Plasma nitriding is the technological peak of the nitriding procedure and provides considerable advantages as compared to the salt bath and gas nitriding. The MICROPULS® technology developed by RÜBIG is utilized in RÜBIG systems to perform plasma nitriding processes in premium quality. RÜBIG offers Sandblasting, Welding, Hardening, Tempering, Vibratory grinding, Magnetic particle detection, etc. We will be pleased to advise you, whether regarding the steel selection or application-oriented surface treatment - we would be pleased to assist you. Linch Pins produced by the RÜBIG Die forge are durabile and safe due to innovative shape of the closing mechanisms. Since plasma nitriding is normally performed at lower treatment temperatures, it is the heat treatment with the lowest risk of deformation. 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